Smart X-Ray Component Counter with Auto Code Scan
Wellman Microfocus X-Ray Component Counter XC-01 delivers advanced SMT inventory control with automated counting, scanning, and labeling capabilities.
Key Advantages
- 80kV Sealed X-ray Tube: Extended lifespan and maintenance-free operation
- Large Capacity Compatibility: Supports reels and trays up to 17 inch (430mm) including moisture barrier bags
- Blazing Fast Counting Speed: Processes four 7 inch reels or one 15 inch (380mm) reel in under 10 seconds
- Intelligent Mode Operation: Eliminates single/multi reel mode switching
- Advanced Tracking: Work order management with counting record query and statistics
- AI Deep Learning Algorithm: Free permanent updates and MES/ERP/WMS system compatibility
- Automated Operation: Simultaneous code scanning, counting and label printing supported
- 17" Super Definition Digital FPD: High-resolution imaging for accurate component counting
Technical Specifications
X-ray Source
| Type | Integrated, microfocus |
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| Max tube voltage | 80kV |
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| Max tube current | 700μA |
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| Focal spot size | 30μm |
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Flat Panel Detector
| Type | Super definition digital FPD |
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| Effective area | 430mm * 430mm |
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| Pixel size | 139μm |
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| Resolution | 3072 * 3072 |
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Reel/Tray Counting
| Max size | 17" (430mm) |
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| Max thickness | 88mm |
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| Min parts size | 01005 |
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| Speed | 7-10s |
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| Accuracy | 01005 ≥ 99.98%, 0201 & above ≥ 99.99% |
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Equipment
| Dimensions | 1000mm (L) * 1300mm (W) * 1820mm (H) |
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| Weight | 580kg |
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| Power supply | AC110-220V 50/60HZ |
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| Max power | 800W |
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| Industrial PC | I7 CPU, 16G RAM, 256G SSD+4T HDD |
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| Displayer | 24" HDMI LCD |
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Safety Features
| Radiation leakage | No leakage, international standard: ≤1μSv/h |
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| Back door safety interlock | Automatic X-ray power off when door opens |
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| Anti-pinch protection | Safety light curtain covers entire drawer |
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| Emergency stop | Front-mounted emergency power off button |
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Performance Metrics
| Reel Size | Parts Size | Quantity | Accuracy | Speed |
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| 7" (180mm) | 01005 | 40000 | 99.98% | 9-10s |
| 7" (180mm) | 0201 | 20000 | 99.99% | 8-9s |
| 7" (180mm) | 0402 | 10000 | 99.99% | 7-8s |
| 7" (180mm) | 0603 | 5000 | 99.99% | 7-8s |
| 10" (254mm) | 1206 | 5000 | 99.99% | 7-8s |
| 15" (380mm) | 1206 | 10000 | 99.99% | 7-8s |
AI Deep Learning Technology
Our counting software utilizes powerful artificial intelligence that automatically identifies components without manual algorithm binding. The system learns from counted component data including:
- Slope analysis between components
- Image deformation tracking
- Aspect ratio analysis
- Component corner angle measurement
Counting accuracy keeps advancing as the system processes more components, with the technology easily adapting to similar components or larger trays.
Cloud Database Integration
Every X-ray counter connects to our cloud database for:
- Regular database updates for all customers
- Continuous algorithm optimization by engineers
- Automatic data and image uploads
Over time, the system's counting accuracy draws closer to 100% while its component type coverage continues to expand; when new components are encountered, the system utilizes existing database knowledge for immediate high-efficiency processing.
Sample Images
Working Principle
